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FRP Compression Molding Equipment

Compression molding equipment is an industrial-grade manufacturing system designed for ​​high-volume production of thermoset composite parts​​ with complex geometries. Longxuan's hydraulic compression presses deliver ​​≤0.02mm thickness tolerance​​ and ​​<1% porosity​​ for automotive, aerospace, and electrical insulation components.
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Core System Configuration​​

 

​​1. Hydraulic Press Module​​

 

​​Clamping Force​​: 100-3,000 tons (modular expansion available)

​​Platen Size​​: Up to 2.5×4.5m (heated platens with 5-zone PID control)

​​Parallelism​​: Maintains ≤0.05mm/m across full stroke

 

​​2. Advanced Control System​​

 

​​10-stage curing profile​​ with pressure/temperature interlocks

Real-time viscosity monitoring via dielectric sensors

Automatic flash removal with servo-driven trim tools

 

​​3. Material Handling Options​​

 

Robot-loaded prepreg stacks (±1mm positioning accuracy)

BMC/SMC automatic feeders (50kg/min dosing capacity)

 

​​Technical Specifications​​

 

Model

LX-CM300

LX-CM800

LX-CM1500

Clamping Force

300T

800T

1500T

Daylight

600mm

1000mm

1500mm

Platen Temp.

200°C

220°C

250°C

Cycle Time

90-180s

120-300s

180-420s

Energy Consumption

18kW

45kW

75kW

​​

Key Process Advantages​​

 

✔ ​​Ultra-Precise​​: Linear guides with 0.005mm repeat positioning accuracy

✔ ​​Multi-Material​​: Handles CFRP, GFRP, SMC, and BMC composites

✔ ​​Quality Traceability​​: Blockchain-enabled production data logging

 

​​Supported Manufacturing Processes​​

  •  

​​High-Pressure Resin Transfer Molding (HP-RTM)​​

​​Direct Long Fiber Thermoplastic (D-LFT)​​

​​Sheet Molding Compound (SMC) Compression​​

 

​​Automation Integration​​

  •  

​​Preheating Stations​​: Infrared or microwave options

​​Post-Curing Ovens​​: 3D laser-scanned dimensional verification

​​Defect Detection​​: AI-based visual inspection system

​​Certifications​​: CE Machinery Directive, ISO 13849 PLd, UL 508A

 

​​Industry-Specific Solutions​​

 

◼ ​​Automotive​​: Battery trays, structural cross-beams

◼ ​​Electrical​​: 35kV insulator bushings, switchgear components

◼ ​​Consumer​​: High-gloss appliance panels with Class A surfaces

​​Lead Time​​: 16 weeks for standard models, 20-24 weeks for customized cells

FRP Compression Molding Equipment Customer Evaluation

United States

March 2025

United States

The FRP compression molding equipment is highly efficient and precise. It consistently produces high-quality molded parts with excellent surface finish.

Germany

January 2025

Germany

Robust construction and stable performance. The machine integrates seamlessly into our production line, improving throughput significantly.

India

November 2024

India

Very satisfied with the reliability and low maintenance needs. The equipment handles high-pressure molding smoothly and accurately.

Brazil

August 2024

Brazil

High productivity and strong durability. The control system is user-friendly, and the output meets strict quality standards.

China

June 2024

China

Cost-effective solution for industrial FRP molding. The technical support from the supplier was excellent during setup and training.

FRP Compression Molding Equipment FAQ

  • What is FRP compression molding equipment?

    It is machinery designed to shape Fiber Reinforced Plastic (FRP) materials under high pressure and temperature to produce precise, durable molded products.

  • What are the advantages of FRP compression molding?

    Advantages include high dimensional accuracy, smooth surface finish, fast production cycles, strong and lightweight finished parts, and reduced material waste.

  • What industries use FRP compression molding equipment?

    Widely used in automotive, construction, electrical components, aerospace, and industrial equipment manufacturing.

  • Can the equipment handle large or complex shapes?

    Yes, with appropriate molds and pressure settings, the machine can produce complex, large, or custom FRP components efficiently.

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